power calculation of toothed single roll crusher

Toothed roll crusher is widely used in coal, metallurgy, mining, chemical industry, building materials, and other industries, and it is more suitable to crush coal in large coal preparation plant and process waste. Toothed roll crusher has a high crushing capacity. The distance between the rollers can be adjusted by hydraulic pressure.

Figure 1: Double roll crusher geometry 2.1.5 Thickness of the RollFigure 1 is the geometry of a double roll crusher with a spherical particle about to enter the crushing zone of a roll crusher and is about to be nipped [4], [5]. For rolls that have equal radii and length, tangents drawn at the point of contact of the particle

Roll Crusher Assemble Picture Application of Double roller crusher. There are two types of roller crusher, smooth roller and tooth roller. Smooth roller crusher crushes materials mainly by extrusion of two rollers, meanwhile also has function of grinding, it is good for medium and fine crushing of medium hardness materials.

4. * Roll crushers are used for producing additional reductions in the sizes of stone after the output of a quarry has been subjected to one or more stages of prior crushing. Roll crushers have a theoretical MAXIMUM reduction ratio of 4:1. If a 2 inch particle is fed to the roll crusher the absolute smallest size is 1/2 inch.

The single-roll crusher has a tip speed of 400-450 ft/min while the 6- x 7-ft teethed roll crusher has a normal, no-load, surfaces speed of just under 3500 ft/min. It can be readily appreciated that this high velocity induces an extremely violent crushing action, in conjunction with the 3- to 4-in. knobs which protrude from the roll surfaces.

The processing system of the double-toothed roller crusher makes it possible to crush any type of raw material from hard (limestone and rock) to soft (clay, soil and mud) or even elastic-like wood or rubber tyres. The rotation speed, especially if compared to traditional crushers, is very low; so low, in fact, that tip speed is under 3 m/s.

Characteristics: Processing ability: 70–460 t/h Feeding granularity: 100–800 mm Dimensions: 2100×2450×2000–2500×4360× 2400 mm Applied material: coal, pebble, perlite, limestone, dolomite, etc Technical data:Working principle: Toothed roll crusher is mainly composed of driving tooth, reducer, hydraulic coupler, electromotor, motor-driven fuel feed pump, passive …

Conventional single-roll crushers use a simpler toothed-roll design, ... Capacity of a 1.5 m-long machine with a 300 mm opening and roll speed 40 r.p.m. is about 350 ton/hr, with a power consumption of about 200 h.p. Best results are obtained by the use of several rolls in series, with screens between.

The range of the smooth-face rolls, for example, is from about 400 ft/min for the small 12-in. rolls, to 2000-2200 feet/minute for the heavy-duty 72″ machine. The single-roll crusher has a tip speed of 400-450 ft/min while the 6- x 7-ft teethed roll crusher has a normal, no-load, surfaces speed of just under 3500 ft/min.

The capacity of the single-roll crushers is a function of the roll gap, the roll length, and the speed, and ranges from about 30 tons/h (27 metric tons/h) for a 24-inch-long (61 cm) roll crushing to ¾ inch (2 cm), up to approximately 1500 tons/h (1360 metric tons/h) for an 84-inch-long (213 cm) roll crushing to pass 10 inches (25 cm).

Using the second crushing theory and combining with the single-tooth rolling mobile crusher mechanism analysis, a single-tooth rolling mobile crusher mechanical model was established. Through analysis of force on the tooth roller, deduced calculation formulas of the teeth roll tangential force, the tangential force by an example calculation was more accurate.Through …

hammer crusher power calculation – Grinding Mill China. 2.3 determine the power Still no more accurate formula for single-stage hammer crusher power calculation. ... Capacity calculation for crusher ... Gulin roll or 4 roll

ROLL CRUSHER Roll crushers are used for producing additional reductions in the sizes of stone after the output of a quarry has been subjected to one or more stages of prior crushing. Roll crushers have a theoretical MAXIMUM reduction ratio of 4:1. If a 2 inch particle is fed to the roll crusher the absolute smallest size one could expect from ...

6 Construction, Working and Maintenance of Crushers for Crushing Bulk Materials shown in above figure, a closed circuit crushing system is a means of controlling product top size by screening the product …

and is the major reason why the power demand of our single roll crushers is so low. Because the toothed rolls revolve at very low speeds, material is fractured along its natural cleavage lines, which further assists in minimizing the generation of fines. Single Roll Crushers Models To Fit Your Needs Pennsylvania Crusher brand single roll ...

Single-Stage, Two-Roll Crusher and Two-Stage, Four-Roll Crusher Designs Available in Four Models These roll crushers are available with Gundlach's breakthrough 3-D crushing technol-ogy that includes intermeshing continuous tooth roll design and positive roll timing that delivers the industry's best dimensional product control,

smooth roll crushers 11. toothed roll crusher contain 1 or 2 curved roll working against a stationary curved beaker plate they are more versatile than smooth roll crusher but cannot handle very hard solids they operate by compression,impact and shear and so it can reduce much larger particles suitable for friable and brittle materials like coal ...

Single Roll Crushers. Williams single roll crushers reduce via a combination of impact, shear, and compression. The rolls are always toothed in patterns suited to the feed material. Single Roll Crushers generally handle larger feed sizes at higher reduction ratios in higher capacities and are particularly well suited to be used as lump breakers ...

Within the same reduction ratio the power consumption of roll crushers varies widely. The power required could be expressed by the general equation (6.8) P = capacity × reduction ratio × work index In industry, the low pressure smooth surfaced rolls are designed to draw 8–50 kW of power under dry conditions.

density of roll crushers are low (0.15– 0.3) Substituting yields a capacity, Q = 1.430 t/hr. The actual capacity of roll crushers is only about 25% of the theoretical value due to voids between particles and loss of speed in gripping the feed particle [4], [5]. Thus the actual capacity, Q = .356 t/hr 2.1.9 Crushing Power

Roll crushers consist of two or more adjacent rolls placed parallel to each other and rotated in opposite directions. Single roll crushers are also available which rotate a single roll against a fixed breaker plate. Mineral or rock particles placed between the rolls are nipped and then crushed as they pass between the rolls.

Drive power calculation of a crushing machine working in shear ... Our differential and grading toothed roll crusher blends the advantages of a toothed …